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Customer Success: Chiller Solution Saves Significant Water Costs for Ink Manufacturer

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Choosing the best chiller for your application is not always as simple as picking a product from a catalog. When sizing a chiller it is important to know the environment it will be in. For example, if you need a 5 ton chiller you have to determine 5 tons at a certain ambient and a certain leaving water temperature. When you change either one of these parameters you change the capacity of a chiller. For instance a 5 ton chiller operating at 65°F leaving water temperature in an ambient of 90°F will become a 4 ton chiller if operating at 50°F leaving water temperature and 90°F ambient. The same holds true for higher ambient. The capacity will be reduced significantly when the ambient increases 10°F.

Application Example: EB Chiller Startup

Pfannenberg chiller experts went to perform a startup of a Packaged Chiller at a company that manufactures all different types of inks for printing. The application consists of 3 milling machines that grind raw pigment into liquid inks. The grinding process produces heat which must be cooled to maintain the process.

Customer requirements

The company was looking for a more cost effective solution as they were using city water to cool the milling machines. After the process was cooled this water went down the drain. Since the water was not reused in the process, the customer’s city water bill was extremely high and needed to be reduced.

Pfannenberg Solution

Pfannenberg packaged chillers achieve top grades in energy consumption.

  • First, properly sized chillers help to avoid extra costs, as an undersized chiller will never be able to properly cool your application while an oversize chiller will be inefficient due to excessive power consumption.
  • Then, a chiller is a looped system which uses a refrigeration cycle to remove  heat from a circulating liquid. As the liquid moves through a system of tubes and pipes it absorbs the heat generated by equipment and processes. This generated heat is then transferred by the liquid back to the chiller where it is dissipated. Fluid is cooled and sent back into the system which resulted in a significantly reduced water bill for the customer.

Customer Benefits
The Pfannenberg chiller and installation cost was 25% less than the city water bill leaving the customer with a ROI of 8-10 months.

Need help sizing a chiller? Nothing more simple! You can start by referencing our Chiller Sizing Guide, but if this is not enough to help you choose the best option for your application, you can use our new Chiller Quote Request Form. We’ve created this new web form to allow you to easily enter detailed information about your project, connecting you directly with one of our chiller experts.

CLICK HERE TO REQUEST A CHILLER QUOTE

Topics: liquid cooling

Marine Vienney

Pfannenberg will be exhibiting at The Western New York Safety Conference

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Pfannenberg will be exhibiting at The Western New York Safety Conference,  from 3rd April to 4th April 2019 at the Seneca Niagara Resort & Casino in Niagara Falls, NY. Visit booth #6 to learn more about audible and visual signaling solutions for industrial safety.

The focus of the 2019 WNY Safety Conference will be on “Enriching Your Safety Program” and Pfannenberg will share its expertise about the roles of visual and audible signaling devices in industrial manufacturing and quality assurance procedures.

With up to 800,000 workers every day suffering a work-related accident (worldwide), ensuring the best plant safety is crucial. Pfannenberg  will feature its PATROL® and PYRA® Series Sounders which indicate a wide range of different statuses and warn, alert and protect personnel and machines from danger.

Visual and audible signaling solutions from Pfannenberg help protect personnel from dangerous and life-threatening situations and narrow the risk gap associated with hazardous process systems and machinery.

>> Click here for more information about Pfannenberg’s Signaling Technology

Pfannenberg is proud to increase Industrial Safety with its robust, field-proven, visual and audible signaling devices for alarm, warning, and indication. Our business philosophy – Protecting Man, Machine and the Environment.

 

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New Redesigned and Updated 2019 North American Signaling Product Catalog

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Pfannenberg is glad to announce its updated 2019 North American Signaling Catalog, featuring the complete North American focused audible and visual signals for industrial applications.

Redesigned to assist with product selection, the new catalog highlights indication, warning, and alarm solutions for automotive, metal manufacturing, material handling, cold storage, water/wastewater treatment, mining, heavy industry and maritime applications. Pfannenberg’s innovative 3D-Coverage approach gives customers a reliable tool to evaluate product performance based on physical space to be covered, personnel limitations like eye and ear protection, and special conditions.

The new catalog includes audible signaling devices, visual signaling devices, and combined signaling devices. Pfannenberg’s durable DS Sounders, PATROL® Sounders, PYRA® Flashing Lights, and Quadro LED-HI Lights carry an industry-leading factory-backed 10-year warranty. Also featured are PATROL® and PYRA® combined signaling products for enhanced safety in loud, bright, or dirty conditions featuring multiple tones for multiple events.

Pfannenberg’s unique 3-D Coverage approach creates transparency for signaling product performance and results in more efficient solutions. To ensure personnel safety, this approach takes into account the space needing to be covered, the standards or codes that must be met, and the detailed performance characteristics of visual and audible signaling devices needed. Pfannenberg’s 3D Audit methodology guides customers in selecting the most effective signaling to capture the attention of personnel, and to convey critical information on the nature of the alarm.

Download the catalog to get more information on how Pfannenberg provides protection for man, machine, and the environment with technically superior signaling devices.

About Pfannenberg

Established in 1954 by Otto Pfannenberg in Hamburg Germany, Pfannenberg is recognized as a leading global manufacturer of thermal management technologies within the Electro-technology Industry. In 1958 we invented the Filterfan®, which continues to be recognized worldwide as a leading product to help manage the temperature in electrical enclosures. Our business philosophy: Protecting Man, Machine and the Environment.

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Pfannenberg and People Inc. Partnership

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In 2017, a partnership between Pfannenberg and People Inc. was developed. People Inc. works with Businesses to employ individuals with developmental disabilities to secure and maintain meaningful work.

Today, this partnership provides work opportunities for six People Inc. employees who are part of the Pfannenberg’s family and are working on our Filterfans® line.  In addition Pfannenberg also provides work for 10 employees at the People Inc. location in Depew.

A few days ago, Pfannenberg was delighted to receive a testimonial from People Inc. stating the impact Pfannenberg has on People Inc. workers. Ken Levan, Business Service Manager at People Inc. states :“Workers have had a chance to learn and develop new skills, which are unlike anything they have learned before. These new skills have led to increased confidence in everyone involved, as well as an even greater desire to learn. One employee, in particular, works three days per week at Pfannenberg. He had a history of being nervous when trying any new job and would express, “I can’t do it,” even before trying. Since he began working at Pfannenberg, he has embraced new work with confidence and enthusiasm. The People Inc. crews, as a whole, have learned the importance of taking pride in their work, and show it by ensuring quality in each piece that is produced. In addition, they have obtained a better understanding of working as a team and helping each other when assistance is needed.

Pfannenberg is proud to contribute to People Inc. workers personal and professional development. As the testimony states “Everyone within the Pfannenberg Company has embraced the People Inc. employees as coworkers. They are greeted warmly each morning and included in staff luncheons. Pfannenberg staff will also frequently engage in casual conversation with People Inc. employees, resulting in a sense of belonging. This past summer, our crew was so thrilled when each person was given a company shirt and hat”.

Last Christmas, Pfannenberg honored the People Inc. team with year end awards as a thank you and recognition for all of their hard work and contributions to our company as they helped us exceed our production quota for Filterfans®.

Pfannenberg is proud to work with People Inc. individuals, the hard work they perform and the smiles that they bring to Pfannenberg impacts all of our lives.

Click here to read People Inc. full testimonial.